Seismic safety evaluation of industrial piping systems and components under serviceability and ultimate limit state conditions.

Although industrial piping systems and their components have been found highly vulnerable under earthquake events, there exists an inadequacy of proper seismic analysis and design rules for these structures. Current seismic design Standards and Codes are found to be over-conservative and some components, e.g., elbows, bolted flange joints and Tee joints, do not have detailed design guidelines that take into account earthquake loading. Thus, a clear need for the development of improved seismic design rules for such systems is evident. In this respect, numerical and experimental studies on piping systems and their components subjected to earthquake loading could be useful. As a result, valuable information, such as seismic capacities and demands under different limit states, could be utilized for the amendment of relevant design Codes and Standards. This thesis undertook a numerical and experimental investigation on a typical industrial piping system and some of its components in order to assess their seismic performance. In particular, the following issues have been pursued: (i) design of two non-standard Bolted Flange Joints (BFJs) suitable for seismic applications; (ii) experimental testing of the designed BFJs under monotonic and cyclic loading in order to check their leakage, bending and axial capacities; (iii) finite element analysis of a piping system containing several critical components under seismic loading; (iv) implementation of a pseudo-dynamic and real time testing schemes to test the piping system under seismic loading; and (v) pseudo-dynamic and real time tests on the piping system under several levels of earthquake loading corresponding to both serviceability and ultimate limit states. The above-mentioned activities were attained in this thesis. In particular, two different non-standard BFJs, comparatively thinner than the Standard ones, were designed, and their performance was examined through a number of monotonic and cyclic tests. Experimental results exhibited a favourable performance of the BFJs under bending and axial loading and moderate internal pressure; a good capacity in terms of strength, ductility, energy dissipation and leakage was observed. Performance of a typical full-scale industrial piping system containing several critical components, such as elbows, a bolted flange joint and a Tee joint, under realistic seismic loading was investigated through extensive numerical and experimental activities. The techniques of pseudo-dynamic and real time testing with dynamic substructuring –hybrid testing- were adopted to carry out experimental activities on the piping system under several limit state earthquake loading suggested by performance-based earthquake Standards. Implementations of hybrid tests were challenging mainly because the piping system was endowed with distributed masses and subjected to distributed earthquake forces, for which these experimental techniques have been considered inadequate so far. A number of mode synthesis techniques, namely the Craig-Bampton and SEREP methods, were discussed and their effectiveness was analysed for the realization of these tests. A characterization of the actuators to be used in the experimental tests was performed based on a transfer function. Relevant hybrid tests were successfully executed and they displayed a favourable performance of the piping system and its components; they remained below yield limits without any leakage even for the collapse limit state.