Mechanical and rheological response of polypropylene/boehmite nanocomposites

In this study, the influence of synthetic boehmite alumina nanoparticles with various surface treatments on the morphology, crystallization behavior and mechanical properties of polypropylene copolymer nanocomposites was studied. In particular, a series of polypropylene/boehmite alumina nanocomposites, containing up to 10 wt% of untreated and of octylsilanefunctionalized boehmite alumina nanoparticles, were prepared by melt compounding and film blowing. A third type of composite was produced by incorporation of boehmite alumina nanoparticles treated with benzene sulfonic acid. Scanning electron microscopy indicated that boehmite alumina nanoparticles were finely and uniformly dispersed, though agglomerated, in the polypropylene nanocomposites. Surface-treated boehmite alumina nanoparticles were better dispersed in the matrix than the untreated boehmite alumina nanocomposites. The melt viscosity of nanocomposites remained unaltered or decreased by nanofiller incorporation at low concentration (2.5 and 5 wt%), while it slightly increased at higher concentrations (10 wt%). Uniaxial tensile tests indicated that the nanoparticles can induce a remarkable stiffening effect even at a rather low filler content, especially in the case of surface-treated particles. The plane stress fracture toughness of the material, evaluated by the essential work of fracture approach, showed a noticeable improvement due to boehmite alumina incorporation, with an optimal effect for a filler concentration of about 2.5 wt%.

Effects of nanofiller concentration and surface treatment on the morphology, thermal, viscoelastic and mechanical behavior of polypropylene copolymer (PP)/boehmite alumina (BA) nanocomposites were investigated. Both untreated BA particles and those treated with octylsilane (OS) or sulphonic acid compound (OS2) were added at up to 10 wt% to produce nanocomposites by melt mixing followed by film blow molding and hot pressing. Dispersion of BA was studied by scanning electron microscopy. Differential scanning calorimetry and wide-angle X-ray scattering were adopted to detect changes in the crystalline structure of PP. Thermooxidative degradation of the nanocomposites was assessed by thermogravimetrical analysis. Dynamic mechanical analysis served for studying the viscoelastic properties, whereas quasi-static tensile, creep and Elmendorf tear tests were used to detect changes in the mechanical performance. BA nanoparticles were finely dispersed in PP up to 10 wt%, even when they were not surface modified. The resistance to thermal degradation was markedly improved by BA nanomodification. Since the crystalline characteristics of the PP matrix did not practically change with BA modification, changes observed in the mechanical properties were attributed to BA dispersion, filler/matrix interactions and related effects. © 2014 Elsevier B.V. All rights reserved.